Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of commercial oil filtration methods, has helped to considerably enhance the product quality of cold rolling sheets for its steel business consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a traditional magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was insufficient and vital problems had been occurring with the quality of its finished merchandise.
An ECL is used throughout the metal industry to assist clear and strip the surface of the steel sheet of rolling mud by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning chilly rolled metal than conventional cleaning processes, the instability of the chemicals can and do trigger problems.
Reduced pressure gauge ไท วัสดุ can provide a level of safety within these circumstances, its effectiveness can be significantly reduced, leading to contamination removal between 30-40%. Despite the magnetic roller being installed, the alkaline solution was nonetheless heavily saturated with mud particles and was suffering from an unstable PH level that mixed have been resulting in significant rusting during the course of leading to scratching of the final product.
Filtramag+ offers fantastic particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to resolve the ferrous contamination drawback. The effectivity of the filtration is dependent upon the magnetic material sort, measurement of the magnet, magnetic power and likewise the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is necessary not only to use the correct product for the method in question, however the higher stage of answer safety provides further advantages, including prolonging the lifespan of the pump in addition to a discount in related prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this utility throughout the alkaline answer from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic dust particles that have been causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering sufficient safety to the fluid on this utility, and it highlights the significance of selecting the right methodology of magnetic protection. Due to the nice particles circulating within the alkaline solution, significant rusting was being created through the ECL course of that was causing harm to the steel sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our shopper as its ability to remove even the best particles from fluids would considerably enhance the problems that the business was going through. By installing the Filtramag+, our shopper was immediately supplied larger ranges of safety against the harm that have been being brought on by the contaminated solution. We work frequently with Eclipse Magnetics high-performance merchandise and at all times see significant, constructive results soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with supplies that have decrease magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a results of the set up, the corporate is now not suffering from broken finished components, has decreased its scrappage and waste, as well as prolonging the lifetime of the pump.
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