A twenty-fold improve in production was the objective of the Croatian automotive cosmetics company Alfa Car. To achieve this, the whole manufacturing cycle, housed in a brand new production plant, was automated. Festo supplied an entire solution for greater than 200 process valves – together with venture management.
A variety of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of car beauty products. This requires advanced process automation options. The Croatian automobile cosmetics company Alfa Car has taken an enormous step into the longer term: while constructing a model new manufacturing plant, the whole manufacturing cycle was totally automated, from the raw materials to the bottling line for the finished merchandise. One point of focus was the seamless automation of the method valves.
A variety of totally different substances are stored, transported, blended and bottled in the production plant.
Customised complete resolution
To handle the challenge, the corporate labored together with the system integrator Arp Lučko and Festo. It would be Festo’s role to challenge manage the automation of the process valves. To guarantee fast integration into the model new system and maximum reliability in the future production process, customised full solutions have been provided that cowl the complete range, from the method valve models to the valve terminals. When choosing the required parts, explicit attention had to be paid to the potentially explosive setting.
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The communication between a giant number of different automated ball valves and the model new plant’s higher-level management system was additionally decisive for optimum course of automation. This requirement was met by a reliable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers may be totally automated in this way. Using a single supply for the ball valve answer took the strain off both Alfa Car and Arp Lučko when it got here to designing and installing the model new system. The in depth coordination of the various process valve suppliers, which Festo dealt with as part of its project management brief, additionally made the venture easier.
Automated course of valves guarantee reliable distribution of the substances in the various course of steps.
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