SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the subsequent technology of pumps. The trade chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading commerce truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions once once more demonstrates its market leadership within the field of clever and progressive options.
The similar applies to the opposite commerce fair presentations featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by means of its technical design the one one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital products and services with ambition and keenness. The pump producer combines its digital solutions with the standard pump enterprise to offer its customers extra time for the essentials, scale back prices and simplify processes.
At the world truthful for environmental technologies at the finish of May, worldwide commerce guests will experience the premiere of a fully automated answer with built-in Industry 4.zero features. The current premium mannequin vary SCT AutoAdjust provides revolutionary improvements in the space of progressive cavity pumps. Wrenches and so on. at the moment are a factor of the past in phrases of upkeep. One click from a distant location and the stator is again in prime form. The vary, which was developed on the premise of buyer requirements, makes upkeep work a lot easier and due to this fact helps to save time and costs. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and maintenance occasions are reduced to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also considerably reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that maintenance may be simply carried out by one person. Suction or stress strains now not have to be eliminated. With an integrated retensioning system, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate fee is reduced as a end result of wear and tear. The latest improvement, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the necessity for any particular tools. The new SCT AutoAdjust era permits the stator to be retensioned either conveniently from the management room through analogue sign traces or digitally through varied fieldbus systems. Quick access on web site at the pump can be achieved through a control panel or through Bluetooth using an app for Android and Apple tablets which might be already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, companies and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected information is stored reliably and securely within the cloud. The real-time information from the monitoring service present feedback on put on and tear or point out that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and maintenance instructions based on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic data to enable predictive maintenance forecasting and identification of irregular circumstances. By combining different sensor information, rules can be created to set off alarms. For instance, a lowered circulate rate at increased pump speed in comparability with the pump’s individual calibration curve would point out pump wear. เกจวัดแรงดัน signifies that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump knowledge also allows SEEPEX to make more accurate life cycle predictions for every pump type primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX provides its customized system resolution that combines some nice advantages of two pump technologies to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to one thousand meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal companies, this different to conventional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, further polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes in the form of a bundle unit, which contains the pump, the devoted control logic, in addition to the polymer and, if desired, the compressed air elements. This pump can be linked to the Connected Services of SEEPEX as an growth.
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