SEEPEX four.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will in all probability be presenting the subsequent era of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce honest for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions as soon as again demonstrates its market leadership in the subject of clever and revolutionary solutions.
The similar applies to the other trade truthful displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by method of its technical design the one one of its sort on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently growing its digital services and products with ambition and fervour. The pump producer combines its digital options with the standard pump enterprise to offer its clients more time for the essentials, reduce costs and simplify processes.
At the world fair for environmental applied sciences at the end of May, worldwide commerce visitors will expertise the premiere of a totally automated answer with integrated Industry 4.0 options. The present premium model vary SCT AutoAdjust provides revolutionary innovations within the space of progressive cavity pumps. Wrenches and so on. are now a factor of the past in terms of upkeep. One click from a distant location and the stator is back in prime shape. The range, which was developed on the idea of buyer necessities, makes upkeep work a lot easier and due to this fact helps to save heaps of time and prices. Retensioning ensures fixed pumping capability and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and best maintenance work ever. Productivity is elevated and maintenance times are lowered to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle prices are also considerably reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that maintenance can be simply carried out by one individual. Suction or strain lines now not must be eliminated. With เกจวัดแรงดันลมขนาดเล็ก integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the move rate is lowered as a result of wear and tear. The newest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, with out the need for any special tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room through analogue signal strains or digitally via various fieldbus systems. Quick access on web site at the pump may be achieved through a control panel or by way of Bluetooth using an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between good pumps, services and processes. It bundles the information from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows focused evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely in the cloud. The real-time data from the monitoring service present feedback on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and upkeep directions primarily based on the operating hours for gearbox oil modifications and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historical information to allow predictive maintenance forecasting and identification of abnormal circumstances. By combining completely different sensor data, guidelines can be created to trigger alarms. For example, a decreased flow rate at increased pump speed compared to the pump’s individual calibration curve would point out pump wear. This implies that if unintentional course of adjustments are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump information additionally enables SEEPEX to make extra correct life cycle predictions for each pump kind primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its personalized system solution that mixes the advantages of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs could be conveyed as much as a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive combination of progressive cavity pump, further polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system answer comes within the form of a bundle unit, which incorporates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can also be linked to the Connected Services of SEEPEX as an enlargement.
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