The proper cable increases your machine availability

Turbocharges of the proper cable or line for transmitting signals on your machine has essential influence on the machine availability. Usually, when determining the instruments of machines and plants, a profound quantity of attention is given to choosing the right sensors.
For example, an individual determines which measuring principles are employed for level measurement, which power supply ought to be provided to the device and which type of signal transmission should be used. Usually, the cables shown in the wiring schemes as simple connection lines between sensor and SPS are problematic. This poses a fascinating paradox in the automation technology ? a sensor is tested for highest demands to make sure it meets the requirements of the application, whereas a cable is merely regarded as a component which supposedly guarantees a trusted connection under all circumstances.
However, cables and connectors pose just about the most frequent sources of error. This is exactly where unforeseen potential for increasing machine availability are available. During my course of research I learned that in a high two-digit percentage of all cases, renowned cable manufacturers traced back sensor failure on machines to mechanical failure of the cable due to faulty installation, handling and especially as a result of selection of an unsuited cable for the specific application. Principally, there is no patent remedy for determining which cable and which plug connector is most beneficial suitable for the application.
For instance, flexibility demands for cables used in level probes for level measurement in deep wells aren?t high, whereas the demands on tensile strength and high longitudinal and transverse water tightness are. In level probes, plug connectors are barely ever applied because of the insufficient permanent leak tightness. For machine tools which are set up in factory buildings, the simplest cable materials with a simple M12 connector are used. In this case, however, the use of a suitable cable that permanently withstands ambient conditions such as temperature fluctuations and that has resistance against oils and fats can significantly raise the availability of your machine.
The application of cable assemblies with factory pre-assembled connectors also prevents failure risk through improper on-site assembly. It is therefore a fallacy that all cables are the same and that any given cable with the sufficient amount of wires is suitable for an application.
In another of my previous articles, I drew up a short overview of the most relevant criteria for choosing cables and connectors. Take your time in specifying the right cable for your application. Take into Release to sensors and PLC must meet. An individually matched wiring concept supplies a measurable increase of the machine availability and higher safety during operation.
In the event you need assistance or consulting for specifying a suitable pressure sensor and associated cable / connector, feel absolve to contact us.

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